Job Overview

• We are looking for an experienced and safety-oriented DCS Engineer to manage and optimize operations in a chemical process plant. The role involves monitoring Distributed Control Systems (DCS), handling hazardous chemicals, maintaining process parameters, and ensuring compliance with HSE and Zero Harm policies.
• The ideal candidate will have hands-on experience in chemical plant automation, chlorination, bromination, and hydrogenation processes with a strong understanding of process safety and regulatory compliance.

Key Responsibilities

• Operate and monitor the DCS (Distributed Control System) to control chemical process parameters such as flow, pressure, temperature, and utility usage.
• Handle hazardous chemicals like Chlorine, Bromine, Phenol, and Toluene safely and efficiently.
• Manage critical reaction processes including Chlorination, Bromination, and Hydrogenation while maintaining consistent product quality and process stability.
• Troubleshoot and resolve plant operational issues in coordination with cross-functional teams.
• Ensure strict adherence to safety norms, LOTO procedures, and HSE policies to achieve organizational safety objectives under the Zero Harm Policy.
• Conduct Toolbox Trainings and safety awareness sessions for plant operators and shop-floor teams.
• Maintain and record process parameters such as pH, density, temperature, load level, and ROPM, ensuring alignment with operational standards.
• Supervise plant operators and guide them for smooth and efficient DCS-based process operations.
• Conduct in-process quality checks and sample testing to verify product consistency.
• Respond promptly to DCS alarms, process deviations, and emergency situations to mitigate operational risks.
• Coordinate with other departments for raw material supply, product dispatch, maintenance permits, and utilities management.
• Follow PPE Matrix, Behavior-Based Safety (BBS), and all other HSE rules and guidelines to ensure a safe working environment.

Skills & Competencies Required

• In-depth knowledge of DCS operations (preferably Yokogawa, Honeywell, or Siemens).
• Strong understanding of chemical process control and hazardous chemical handling.
• Hands-on experience with reactor operations, process monitoring, and utility systems.
• Analytical thinking and problem-solving skills to handle process deviations.
• Excellent leadership, teamwork, and communication abilities.
• Proficient in safety compliance, process troubleshooting, and continuous improvement initiatives.

Educational Qualification

• Diploma / B.Sc in Chemical Engineering (Essential).
• Postgraduate qualification (PG) or certifications in Process Safety / HSE / Chemical Plant Operations preferred.